When it comes to constructing greenhouses, the process
initiates within a workshop, where various components such as arcs, pillars,
leads, bars, canals, corners, and reinforcements are manufactured. This applies
to chapel, tunnel, asymmetric, tropical, and gothic greenhouse designs.
However, for blackbone greenhouse structures or Almeria models, construction
takes place directly at the project location.
Outlined below is a step-by-step guide to assembling
polytunnel greenhouse models (including multispan, gothic, and
asymmetrical-tropical designs):
Ground Preparation and Leveling The initial phase of
greenhouse construction involves preparing and leveling the ground where the
structure will be situated. This encompasses reshaping the land to the correct
elevation, taking into account water drainage and slopes to optimize working
conditions inside the greenhouse.
Clearing and Grading: The process commences with clearing
and ensuring the suitability of the land for subsequent earthmoving activities.
Excavation and Embankments: If the ground is uneven, it might be necessary to
create cuts or embankments to adjust the terrain, ensuring it conforms to the
greenhouse design specifications. Leveling: The final step in earthwork entails
leveling the ground to match the design requirements.
Layout and Foundation Preparation During this phase, the
greenhouse layout is marked on the ground or foundation plan, indicating the
areas where excavation for the foundation is necessary. Subsequently,
excavation work is carried out.
Material Reception and Preliminary Assembly Materials are
delivered to the construction site for later use. These materials are organized
in a designated construction area adjacent to the greenhouse location. The
following tasks are executed:
Anti-corrosion treatment is applied to surfaces in contact
with column bases using tar. Installation of capitals (top elements of the
columns) takes place. Pre-assembly of components such as arches, roof bars,
pendolones, and window arms is performed to facilitate later placement. This
might involve assembling arches on the ground prior to installation, or adding
elements like crop bars and pendolones after the arches are in position. C
Profiles (used to secure plastic film) are placed within the gutters.
Greenhouse Assembly PILLARS The installation process starts
with placing the pillars and their foundations. These cylindrical concrete
footings are created on-site. Pillar installation occurs after the concrete
footings have been poured. To prevent corrosion, the base of the pillars is
treated with tar. Alignment and stability of the pillars are verified before
allowing the concrete to set.
CAPITALS AND GUTTERS Once the pillars are set, capitals (top
parts of pillars) are added, followed by the assembly of gutters.
ARCHES After the gutters are in place, the trusses are
assembled. This involves erecting and positioning the arches for the roof,
which were previously preassembled at the construction site.
PROFILES AND ATTACHMENTS Mesh grids are mounted on the roof
and sides, securing them to the side pillars and structural reinforcements of
the greenhouse.
COVERING Upon completing the structural assembly, the
roofing material is installed. The final touches involve adding auxiliary
features like overhead window opening systems, greenhouse doors, and other
necessary components.